June 3, 2025

How to Build a Tree Equipment Safety Kit: What Every Crew Should Carry

A proper tree safety kit prevents injuries and ensures compliance. Equip crews with PPE, fall gear, trauma supplies, and radios. Contact Demarco for repairs.

diesel wood chipper

Why a Tree Equipment Safety Kit Matters

Tree work is an essential profession, but it can be dangerous. Falls, electrocution, lacerations, and struck-by incidents are all too common. A well-stocked, job-specific safety kit serves two purposes: it protects the crew and ensures compliance with federal, state, and insurance requirements. In the field, speed is important—but never at the expense of safety.

Core Categories of Safety Equipment

Head and Face Protection

Head injuries are frequent in tree service due to falling branches and tools. Every crew member should be outfitted with an ANSI Z89.1-rated hard hat. Forestry-style helmets often come with integrated visors and hearing protection, making them an efficient all-in-one solution. Face shields or safety glasses rated ANSI Z87.1 should always accompany any helmet for added protection against wood chips and sawdust.

Hearing Protection

Chainsaws, chippers, and stump grinders all generate decibel levels capable of causing permanent hearing damage. Crews should be equipped with either earmuffs or insertable earplugs rated at least 25 NRR (Noise Reduction Rating). Dual protection—plugs and muffs together—is advisable in high-noise environments.

Eye Protection

When working around trees, eyes are especially vulnerable to flying debris. In addition to face shields, every member of the crew should have wraparound, anti-fog safety glasses. Polycarbonate lenses offer high impact resistance and are the industry standard.

Hand Protection

Gloves should strike a balance between dexterity and protection. Cut-resistant gloves, preferably with ANSI A3 or higher cut resistance, protect from sharp tools and rough bark. In wet conditions, waterproof gloves with a textured grip reduce slippage and maintain control.

Leg and Foot Protection

Chainsaw chaps made of layered Kevlar or similar cut-stopping material are mandatory for anyone operating a saw. These chaps are designed to jam the chain on contact and halt the saw almost instantly. For footwear, ANSI Z41-compliant boots with steel or composite toe caps and non-slip soles are essential. Look for models with puncture-resistant midsoles for added foot protection.

Fall Protection Gear

For arborists climbing or operating in aerial lifts, fall protection is non-negotiable. This includes full-body harnesses rated to ANSI Z359.1 standards, double lanyard systems for 100% tie-in, carabiners with locking gates, and climbing ropes with appropriate tensile strength ratings. Inspect all components regularly and retire gear at the manufacturer’s recommended intervals.

First Aid and Trauma Supplies

Every tree crew kit must contain a comprehensive first aid kit that includes:

  • Burn cream
  • Antiseptics
  • Wound closures
  • Splints
  • Trauma kits with tourniquets (such as CAT or SOF-T)
  • Pressure bandages
  • Clotting agents like QuickClot gauze

Communication Tools

Two-way radios or push-to-talk headsets allow for instant communication across job sites, especially when crews are spread out or operating machinery. Smartphones are great, but in emergency scenarios, radio communication is faster and more reliable.

High-Visibility and Weather Gear

Crews working near roads or in low-visibility conditions must wear high-visibility vests or jackets, preferably rated Class 2 or 3. For cold, wet conditions, waterproof shells and moisture-wicking layers are essential to maintain both safety and productivity.

Tools to Include in the Kit

In addition to personal protective equipment (PPE), certain tools should be part of every tree equipment safety kit:

  • A ground-level emergency cut rope
  • Utility knife or trauma shears
  • Extra climbing rope or throw line
  • Rope grab and friction saver
  • Inspection tags for logging equipment checks
  • Fire extinguisher rated ABC (especially near gas-powered tools)
  • Lockout/tagout kits for equipment undergoing maintenance

Storage and Maintenance

Even the best gear is useless if it’s damaged or expired. Designate a waterproof, clearly labeled container or duffel bag for your tree safety kit. Inventory checklists should be laminated and included inside. Assign a crew member to inspect gear weekly and restock consumables. Record inspections and replacements to stay compliant with safety audits and liability insurance requirements.

Tailoring Kits by Crew Size and Task

The scale and complexity of your kit should grow with your crew and the nature of the task. A two-person pruning team won’t require the same setup as a five-person removal crew using cranes. Build modular kits—core PPE in one pack, climbing gear in another, first aid and trauma gear in a third. This approach speeds up mobilization and ensures nothing critical is forgotten.

Equip Your Crew for Safety

Safety is never an afterthought—it’s the foundation of professional tree work. Equipping your crew with a well-thought-out safety kit not only ensures legal compliance and operational readiness, but it also demonstrates a culture of responsibility and care. Standardize it, inspect it, and make it second nature. When you're dealing with chainsaws and hundred-foot pines, there's no room for compromise.

If your tree-cutting equipment is in need of repair, contact Demarco Equipment Repair today!

location

Contact Us

Full-service truck repair shop serving Phoenixville, the Philadelphia Metropolitan Area, Highway 422, I76 & more!